在烟草行业中,某些关键加工工序,其过程的稳定性会对质量指标有直接影响。安脉盛研发的烟草制造智能控制与寻因分析系统,在中央集控系统之上,mes系统之下,构建智能制造系统层,实现少人化生产、品质可复现、可控参数优化、异常问题可寻因。帮助烟草制造企业,解决“操作依赖人员经验、可控参数非全局”等痛点问题。
业务痛点
凯发体育官方的解决方案
客户价值
减少人工工作量
智能控制系统投运率高达99%并实时监测各类异常,有效解放监督和操作人工。
降低质量波动
通过对加水量、直喷蒸汽等操纵变量的在线优化控制,使关键工序出口物料水分标偏降低60%,出口水分批次均值与目标值偏差降低0.1。
改善烟丝干燥的一致性
通过批次间关联模型,改善烘丝入口水分一致性,使批次间的烘丝脱水量更趋于一致,进而改善感官品质的批次间一致性。
精准控制批加料比例
建立重量预测模型,精准预测加料(香)入口批次累计重量,有效改善加料(香)精度和料(香)偏移程度。
提升成品烟丝水分一致性
根据各类变量对水分的影响关系,克服各类扰动,精准管控批间水分,使成品烟水分实际值与目标值偏差降低30%。
减少物料消耗
通过大数据分析,找到头尾料加工的更优参数值,减少烘丝干头干尾重量,节约烟丝物料损耗。
服务热线
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电话:(市场部联系人)
杭州安脉盛智能技术有限公司
杭州安脉盛智能技术有限公司
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