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烟草行业

杭州安脉盛智能技术有限公司-凯发体育ag

在烟草行业中,某些关键加工工序,其过程的稳定性会对质量指标有直接影响。安脉盛研发的烟草制造智能控制与寻因分析系统,在中央集控系统之上,mes系统之下,构建智能制造系统层,实现少人化生产、品质可复现、可控参数优化、异常问题可寻因。帮助烟草制造企业,解决“操作依赖人员经验、可控参数非全局”等痛点问题。

业务痛点


图片名称

产品质量波动

不同操作人员熟练程度、操作习惯、经验、专注程度不同,引起产品质量指标忽高忽低

图片名称

无法联动控制

凭人工经验估算工艺参数,使质量指标勉强符合规格要求,却并非全局最优

图片名称

解决问题效率低

异常发生时,难以高效利用历史数据客观评估问题,分析原因、解决问题效率低

凯发体育官方的解决方案


图片名称

整线联动控制

基于历史数据和工艺机理,建立制丝线自组配投料至成品丝的烟叶烟丝含水率、重量、温度变化的数字孪生模型、整线联动寻优预测分析模型,根据来料情况、烟叶组配等级情况、物料温度、环境温湿度等因素,计算出可控工艺参数的最优组合,实现整条产线的联动最优控制。

图片名称

单工序生产过程优化控制

实时采集生产过程数据,基于多输入多输出的预测控制模型,实现制丝工艺中增湿生产过程的智能控制、干燥生产过程的智能控制,显著稳定单工序出口含水率和温度,并大幅提升操作效率。

图片名称

质量问题寻因分析

基于安脉盛自主研发的工业物联网平台,洞察关键质量指标与生产过程变量间的关联关系,当质量指标发生劣化时,找到引起异常的因子,并及时提供报警消息。

客户价值


大兴

减少人工工作量

智能控制系统投运率高达99%并实时监测各类异常,有效解放监督和操作人工。

大兴

降低质量波动

通过对加水量、直喷蒸汽等操纵变量的在线优化控制,使关键工序出口物料水分标偏降低60%,出口水分批次均值与目标值偏差降低0.1。

大兴

改善烟丝干燥的一致性

通过批次间关联模型,改善烘丝入口水分一致性,使批次间的烘丝脱水量更趋于一致,进而改善感官品质的批次间一致性。

大兴

精准控制批加料比例

建立重量预测模型,精准预测加料(香)入口批次累计重量,有效改善加料(香)精度和料(香)偏移程度。

大兴

提升成品烟丝水分一致性

根据各类变量对水分的影响关系,克服各类扰动,精准管控批间水分,使成品烟水分实际值与目标值偏差降低30%。

大兴

减少物料消耗

通过大数据分析,找到头尾料加工的更优参数值,减少烘丝干头干尾重量,节约烟丝物料损耗。


杭州安脉盛智能技术有限公司  

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杭州安脉盛智能技术有限公司  

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地址:杭州市滨江区阡陌路482号智慧e谷b座16-18层

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邮箱:

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网址:www.aimsphm.com

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电话:(市场部联系人)

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